Failure Mode Effects and Detectability Analysis
           
Project       Sample   Total Failure Rate 2435.01  
Schematic     564-374C    
  Revision     G                
Project #     563T43   Total Safe Failure Rate 1791.21  
Project Manager     Markus Weber   Total Dangerous Failure Rate 643.80  
FMEDA Started     8/1/2003   Total Safe Detected Failure Rate 835.45  
Last Updated     9/4/2003   Total Safe Undetected Failure Rate 955.76  
Version     0.20   Total Dangerous Detected Failure Rate 358.80  
Other Remarks         Total Dangerous Undetected Failure Rate 285.00  
  Safe Failure Fraction 88%  
A safe failure is defined as a failure that would cause the OS detector to detect an high trip event and flag an low trip event   % of Safe Failures 74%  
A dangerous failure is defined as a failure that would cause the OS detector to NOT detect an high trip event and NOT flag an low trip event   Safe Coverage 47%  
A "don't care" is a failure that has no effect on the function of the system.   Dangerous Coverage     56%  
Drift failures are only assumed for resistors over 100K Ohms.
For diagnostic purposes the entire system has to be taken into account.
                           
  5 - Failure Mode (S-safe / D-dangerous / #-don't care  
  6 - Component type (A/B)  
    7 - Number of components in identical function  
      8 - Overall FIT Rate  
        9 - Contribution of Failure Mode to FIT Rate  
          10 - Failure rate for failure mode  
            11 - Detectable (1=yes)  
              12 - Diagnostic method  
                  13 - Detection Level    
1 Value Type 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
NAME     Function Failure Mode Effect M T # FIT % distr. FM FIT Det. Diagnostic Level SD SU DD DU Reference for FIT Remarks
C9  0.0068 uF  MF Filter Cap Open loss of filtering # A 1 1.4 6.00 0.08 0     0.00 0.00 0.00 0.00 MIL-HDBK-217 10-17 OK 6
        Short loss of input signal S A 1 1.4 30.80 0.43 1 Low trip PLC 0.43 0.00 0.00 0.00 MIL-HDBK-217 10-17 OK 36.8
        Drift filter degradation # A 1 1.4 63.20 0.88 0     0.00 0.00 0.00 0.00 MIL-HDBK-217 10-17 OK 100
R22 10K CF Input divider Open input signal shift # A 1 3.9 51.20 2.00 0     0.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK 51.2
        Short loss of input signal S A 1 3.9 7.40 0.29 1 Low trip PLC 0.29 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK 58.6
        Drift input signal shift # A 1 3.9 41.40 1.61 0     0.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK #REF!
R4 1K CF Input divider Open loss of input signal S A 1 3.9 51.20 2.00 1 Low trip PLC 2.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK 51.2
        Short loss of input signal # A 1 3.9 7.40 0.29 1 Low trip PLC 0.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK 58.6
        Drift input signal shift # A 1 3.9 41.40 1.61 0     0.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK #REF!
Q1 2N2102 NPN Input transistor loss of function loss of signal S A 1 38.0 100.00 38.00 1 Low trip PLC 38.00 0.00 0.00 0.00 MIL-HDBK-217 6-6 OK 100
R5 10K CF Trs pull-up Open loss of input signal S A 1 3.9 51.20 2.00 1 High trip PLC 2.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK 51.2
        Short loss of input signal S A 1 3.9 7.40 0.29 1 High trip PLC 0.29 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK 58.6
        Drift input signal shift # A 1 3.9 41.40 1.61 0     0.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK #REF!
C2 100 pF  CE AC coupler Open loss of input signal S A 1 1.4 6.00 0.08 1 Low trip PLC 0.08 0.00 0.00 0.00 MIL-HDBK-217 10-17 OK 6
        Short bad input signal S A 1 1.4 30.80 0.43 1 High trip PLC 0.43 0.00 0.00 0.00 MIL-HDBK-217 10-17 OK 36.8
        Drift shift trip point S A 1 1.4 63.20 0.88 1 Low trip PLC 0.88 0.00 0.00 0.00 MIL-HDBK-217 10-17 OK #REF!
R8 10K CF Input divider Open input signal shift # A 1 3.9 51.20 2.00 0     0.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK 51.2
        Short loss of input signal S A 1 3.9 7.40 0.29 1 Low trip PLC 0.29 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK 58.6
        Drift input signal shift # A 1 3.9 41.40 1.61 0     0.00 0.00 0.00 0.00 MIL-HDBK-217 9-2 OK #REF!
Q2 2N2102 NPN Input transistor loss of function loss of signal S A 1 60.0 27.7 16.62 1 Low trip PLC 16.62 0.00 0.00 0.00 MIL-HDBK-217 6-6 OK 27.7
        Short OS trip S A 1 60.0 72.3 43.38 1 High trip PLC 43.38 0.00 0.00 0.00 MIL-HDBK-217 6-6 OK 100
        Drift signal degradation S A 1 60.0 0.0 0.00 1 Low trip PLC 0.00 0.00 0.00 0.00 MIL-HDBK-217 6-6 OK #REF!
Total Page 2                           361.86 231.74 152.67 186.34    
Total Page 3                           214.45 493.21 182.83 86.56    
Total Page 4                           154.45 230.81 23.30 12.10    
Total                             835.45 955.76 358.80 285.00    
Note: Attributes like redundancy, voting or self test should not be taken into account.